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Special for spot welding inspection
Special for spot welding inspection
Product details
3D Ultrasonic Testing System (Matrixeye) ™）
Matrixeye ™ Special for ST spot welding inspection
characteristic
The world's first high-definition and high-sensitivity ultrasonic testing instrument equipped with 3DSAFT-PA (fusion of three-dimensional comprehensive aperture method and phase alignment method) function
- Feature 1: Easy to understand the system
Utilizing the independently developed comprehensive aperture method for 3D visualization of welding interiors - Feature 2: Automatic judgment of quality
Using 3D images to measure the joint diameter and automatically determine the welding status. It can also determine the presence or absence of pores. - Feature 3: Automatic inspection of crimping
Utilizing the independently developed automatic judgment function to determine the crimping state that is difficult to verify in terms of ultrasonic properties. - Feature 4: Display measurement location
Establish a database containing images of measurement objects, indicating measurement points from the measurement images.
Testing examples
- Test result screen
- Example of Test Results
Matrixeye ™ Technical specifications for ST spot welding detector
| project | Technical specifications ※ | notes | |
|---|---|---|---|
| general | ambient temperature | 5-35℃ Relative humidity of 20% -80% without condensation |
|
| screen | 10.4-inch LCD screen SVGAUSB | ||
| Operation method | Touch screen, keyboard, mouse | ||
| size | 305 × 210 × 130mm | Excluding protruding parts | |
| weight | Approximately 5 kilograms (when one battery is installed) | ||
| supply voltage | AC100-240V or lithium battery | ||
| battery life | 2h, 4h (when using two batteries) | ||
| Image Processing Department | Image synthesis processing method | SAFT (aperture synthesis) processing | |
| Imagery field | 48 × 48 × 1024 | ||
| transceiver | Number of received and sent wafers | 64ch | |
| Simultaneous excitation number | 1-64ch | ||
| Output voltage | 20-180V | ||
| gain | 0-50dB | ||
| Receiver bandwidth | 0.5-25MHz | ||
| CPU | CPU | Atom D510 1.66GHz | |
| Memory | 2GB | ||
| Hard disk | 500GB | ||
| operating system | Windows 7 Ultimate for EMB | ||
| probe | Number of chips | Up to 64 | |
| frequency | 2MHz-15MHz | ||
| interface | USB | USB2.0 × 4 | |
| accessory | keyboard | ||
| mouse | |||
| 2 batteries | |||
| charger | |||
| ac adapter | |||
| power line | |||
| Coupling agent (Sonicoat BS-400) | |||
※ Technical specifications are subject to change without prior notice.
Software specification for spot welding detector
| project | technical specifications | notes |
|---|---|---|
| Number of detection boards | 2 combinations or 3 combinations | |
| Collective setting of plate thickness | It is possible to collectively set the plate thickness combination information for multiple welding points. The list edited in Excel is displayed in the welding point information file. | |
| Set visualization conditions | Select imaging conditions based on the properties of the material | |
| Surface adjustment function | Adjust the surface position of the detection object | |
| Coupling agent inspection function | Check the bubbles on the wedge end face and the detection object face during the measurement (visualization) process | |
| Check parallel functionality | Check the parallelism between the wedge end face and the detection object face during the measurement (visualization) process | |
| consequently | Good or bad test results (Good, Small, Open, burn through, virtual soldering) | Detect with pre-set threshold |
| The major and minor axes of the joint | ||
| Joint diameter (long axis+short axis)/2 | ||
| Joint diameter threshold | N √ tmin (thinnest plate thickness) | |
| Indentation depth | ||
| Joint thickness | ||
| Save Data Overview | Display a list of saved data in CSV file format | |
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